cooling & much more
The AEROMAT COMPOUND from VEMAG ANLAGENBAU combines the tried and tested technology of a hot-smoking and cooking installation with an intensive cooling section. In the first step, your product undergoes the following processes: Reddening, drying, warm and hot-smoking, boiling, cooking and hot-air cooking in the hot-smoking and cooking section. The food is then cooled down with shower water and air in the intensive cooling section. The semi-continuous handling system makes the AEROMAT COMPOUND a flexible solution for your meat product production.
The AEROMAT COMPOUND is the key to rational design of your production processes. Automatic transport of your products from hot to cold treatment makes a decisive contribution to consistent product quality and minimal weight losses. At the same time, interventions in the process are reduced as transport into the cooling section without outside intervention allows hygienic separation between the raw and production sections. There is no need for staff to enter hot chambers, which noticeably improves working conditions.
All you have to do is position your trolleys at the first position in the hot-smoking and cooking section. The electric handling device moves each trolley to the correct position. After loading the installation, start your program.
As soon as the heat treatment is complete, the AEROMAT COMPOUND opens the automatic doors to the intensive cooling section and transports your products into it. There, they are immediately cooled to packaging temperature and dried with shower water and cold air. At the end of the program, the handling system transfers the trolleys to you individually for subsequent processes such as packing. Because of the flexible transport in both directions, it is possible to use only the hot-smoking or intensive cooling section if production changeovers require this.
The handling device is totally reliable even with very high trolley weights.
Vemag Aeromat Compound
- Elimination of cost-intensive cooling surfaces for cooling down your products, and low cleaning costs
- Reduction in germs due to elimination of manual interventions in the process chain
- Minimal bacterial infestation time due to rapid pass through the critical temperature range of 40°C - 15°C
- EcoCon heat recovery system
Pre-heating the fresh air enables energy consumption to be reduced by up to 30 %.
- Smoke generators
We supply a choice of glowing smoke generators, liquid smoke systems, steam smoke generators and friction smoke generators for a huge variety of smoking processes.
The AEROMAT COMPOUND is available in steam heated, direct gas heated and electrically heated designs.
- Door versions
We supply a roller door or a fully automatic rising and falling door for the cooling zone and a fully automatic rising and falling door for the heating zone to suit different requirements. The transition from the heating zone to the cooling zone can also be via a rising and falling door.
- Fully automatic cleaning system
The fully-automatic central cleaning system with rotating nozzles in the chamber achieves the best possible hygiene. A foam pump is also available as an option.
- Cooking facility
The cooking facility, which is used to disinfect the installation housing as well as cook the products, allows cooking with steam.
- Cold-smoking facility
A cold-smoking facility is used for products which are smoked gently at low temperatures.
- Cold water circulation system
An energy-saving recycling system for packed products in water-impermeable casings, in which cold shower water is conditioned and returned to the process.